WE’VE GOT YOU COVERED
From conception through production, your project is in the hands of the industry’s best.
PRINTING
We embrace the latest technological advancements in plate, pre-press, and printing in the flexible packaging industry and offer collaborative package design and high-definition print options.
CONVERTING
We offer standard or highly customized structures ranging from carbon-based resins to plant-based films, high-end slitting including laser microperforation, converting, our proprietary lidding solution eLID, Inno-lok® zipper for roll stock, and a variety of closure options.
LAMINATION
Our state-of-the-art lamination equipment and technology provides duplex and triplex laminations and coatings to improve product performance and enhance graphics.
R & D
Collaboration, creativity, and prototyping all come together in our research and development lab as we create some of the most innovative products in the industry.
QUALITY CONTROL
Our highly trained personnel and state-of- the-art 24/7 quality control laboratory enable us to develop, analyze, and test film structures to achieve the highest level of performance.
GREEN INITIATIVES
As pioneers in sustainable practices and products, we offer innovative thinking and the latest sustainable solutions for companies wanting to reduce the environmental impact of their packaging.
Learn More About Our Capabilities
PREPRESS
• Collaborative and creative package design
• Latest color management software
• Color separations up to 225 line screen with 10 colors
• Automated plate mounting for precise registration/tolerance
• Visualization tools and prototype
FLEXOGRAPHIC PRINTING
• Leading-edge 225 line screen surface or reverse printing on up to 10-color presses
• In-line coating with matte/gloss finish
• Solvent-based inks for enhanced gloss and appeal
• Color consistency monitored using X-rite spectrophotometer
• Printing on multiple substrates such as polypropylene, polyethylene, and polyester (BOPP, PE, PET)
• Lean and Continuous Improvement methodologies for process efficiencies
DIGITAL PRINTING For more information visit epacflexibles.com
• Fastest and widest digital press on the market—Hewlett-Packard 30” Indigo 20000
• HD quality and resolution, up to 225-line screen
• No dot gain, prints vignettes from 100% to 0%
• Perfect registration, no plates and minimal waste
• 7-color extended gamut and spot color capabilities
• Economical short run, customized, or personalized packaging
• Wide variety of adhesive laminations and coatings
• Ability to laminate up to 3-ply structures using Solventless or Water-Based technology (SLA/WB)
• Ability to register and lane apply Antifog (AF)
• Cold-Seal capable for Candy and Confectionary products
ROLL STOCK
• Laser and Hot-needle perforation capabilities for breathability and easy opening
• Inno-lok® zipper application for roll stock
• Laser scoring and tearing ability
BAGS AND POUCHES
• Largest converting facility on the West Coast
• 32 high-speed bag lines
• Stand-up pouches (SUPs) for high shelf impact and convenience
• Unique closures including dual track, Velcro®, and 360-degree zippers
• Pouch additions such as hang holes, tear notches, laser scoring, and carry handles
eLID
• 3 eLID options available: Peel (single use), Reseal (multi-use), Shred (tamper evident)
• Reseal technology is a first of its kind for fresh cut produce
• Embedded or coated anti-fog
• Laser perforation, hot needle, macro or steam venting
• Seals to a wide variety of trays
• Team led by Polymer Scientists and an Industrial Engineer with years of film development work
• Reverse engineering of films and applications
• Exploration of new frontiers including “smart packaging,” which can digitally interact with consumers
• Problem-solving research capabilities and diagnostics
• Engineers with a deep understanding of packaging machinery and the ability to help customers troubleshoot on the fly
• Laboratory led by a Six Sigma Black Belt
• State-of-the-art technical equipment
• Certificate of Compliance documents provided (COA)
• Incoming material inspections and in-line process and material checks conducted using statistical process control (SPC)
• American Institute of Baking (AIB) and Food Safety System Certification 22000 certified (FSSC 2200)
• Introduced the first compostable package in the produce industry
• Constant testing of biopolymers
• Fully recyclable packaging, including stand-up pouches
• Right-sizing packages or replacing cans or glass with stand-up pouches
62
YEARS IN BUSINESS
225,000
SQ. FT. FACILITIES
300
EMPLOYEES
5,800,000
UNITS PRODUCED DAILY